Surface Finishing

Powder coating is a process that applies a protective and decorative layer of paint to various materials, such as metal, plastic, or wood. Unlike liquid paint, powder coating uses a dry powder that is electrostatically charged and sprayed onto the surface. Then, the powder is cured with heat , creating a durable and smooth finish. Powder coating is an eco-friendly and cost-effective option, as it produces no harmful solvents and allows for easy recycling of excess powder.

At our powder coating plant, we can achieve a wide range of paint finishes to suit your needs and preferences. Whether you want a glossy, matte, metallic, or textured finish, we have the right powder and equipment to deliver the best results. We can also customize the color and thickness of the coating according to your specifications. In fact, we have thousands of colors to choose from, so you can find the perfect match for your project. Our powder coating plant is equipped with state-of-the-art technology and experienced staff, ensuring high-quality and consistent outcomes for every project. Contact us today to find out more about our powder coating services and how we can help you achieve your sustainable manufacturing goals.

With the correct surface preparation products are then powder coated or wet sprayed. Ensuring quality during this process is vitally important also, ensuring the final finish is applied correctly to provide the longest life to first maintenance as possible.

In our facility we manage this in several process controlled ways.

We process "test plates" through our paint line every day, before processing any of our customers products. These test plates are then subject to "scratch tests" to ensure that adherence of the paint is achieved.
We use a state of the art Elcometer Oven Data Logger to measure the temperature performance within our oven, this ensures we are baking our products at the right temperature, for the right time and that the temperature is evenly spread across the products.
We use a state of the art Elcometer DFT (Dry Film Thickness) meter to record the exact level of paint that has been applied to the product, minimum levels of paint application are required to deliver the durability and longevity expected.
The wearing of gloves is mandated in the paint plant, this ensure that oil, dirt and grease is not presented to the surface of any of the products we paint.

At our paint manufacturing facility, we are committed to sustainability and environmental responsibility. We use eco-friendly practices and technologies to reduce our impact on the planet and create high-quality paint products. Some of the practices we use are:

We use waterborne formulations instead of solvent-based paints. Waterborne formulations use water as the main solvent, which reduces the emission of volatile organic compounds (VOCs) and makes the paint more environmentally friendly.
We use a waterfall system to contain excess paint and prevent overspray. A waterfall system creates a continuous flow of water behind the painting area, trapping the paint particles and fumes that escape from the spray gun. The water is then filtered and recycled, minimizing waste and pollution.
We use a recovery system to collect excess powder paint for re-use or recycle.
Our surface finishing plant and equipment is powered by our renewable energy plant.

By using these practices, we are able to produce paint products that are durable, resistant, and colourful, while also protecting the environment and human health. Contact us today to find out more about our sustainable paint processes and how we can help you achieve your painting goals.

Water-based paint is a type of paint that uses water as the main solvent, reducing the emission of volatile organic compounds (VOCs) and making it more environmentally friendly. Water-based paint also offers excellent adhesion, durability, and resistance to stains and corrosion. However, water-based paint requires careful application and drying to avoid defects and ensure a smooth finish.

At our paint booth, we use a waterfall system to contain excess paint and prevent overspray. A waterfall system is a device that creates a continuous flow of water behind the painting area, trapping the paint particles and fumes that escape from the spray gun. The water is then filtered and recycled, minimizing waste and pollution. Our paint booth is also equipped with powerful fans and bright LED lights, providing effective suction and optimum visibility for every project. Contact us today to find out more about our water-based paint services and how we can help you achieve your sustainable manufacturing goals.